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Everything on Decel pop

Taco Moto Co - Deceleration Popping Guide
Customer Reference Guide
Deceleration Popping & Exhaust Noise
KTM · Husqvarna · GASGAS · 2017–2025 · 350, 450, 500, 501 Four-Stroke Enduro
Pops & snaps on decel are normal — not harmful
Gunshot-level bangs are not normal — needs investigation
2017–2019 bikes: factory air injection makes it louder
Open exhausts = more pop. Physics, not a defect.
01 — Two Different Sounds
✓ Normal
Decel Popping & Snapping

Pops, snaps, farts, and burbles on the overrun. Technically called after-fire. These are normal to bikes with open end-cap style mufflers. Not harmful to the engine, exhaust, or tune.

⚠ Not Normal — Diagnose This
Decel Backfires & Bangs

Loud cracks and bangs that sound like a gunshot. These are not normal and need investigation. Check exhaust for air leaks, cracks, and failed joints. Also inspect valve lash, fuel tune, and ignition system.

02 — 2017–2019 Bikes: Secondary Air System
These bikes have a factory exhaust air injection system KTM calls the Secondary Air System (SAR) — also known as the PAIR valve. It injects fresh air into the exhaust stream to flash-burn raw fuel vapors exiting the cylinder head. This system is the cause of overly loud decel popping on this generation. Removing it will considerably mute the noise.
03 — “It Didn't Pop on Stock”

Riders who converted their bike to closed-course use may notice decel noise that wasn't there before. The pop was always happening — the restrictive stock end cap was muffling it. Open-flow exhausts (Pro Moto Billet end cap, FMF, Yoshimura, Pro Circuit, etc.) have:

  • +Less muffling effect overall
  • +Lower gas velocity at the outlet
  • +A larger opening that allows fresh air to revert back into the muffler chamber due to temperature variation and intake air reversion

That fresh air mixes with superheated exhaust gases and causes the snaps, pops, and burbling. Normal and not harmful. Maintain muffler packing at the recommended 150–200 hour interval.

04 — Can the Tune Be Adjusted?
Many things influence decel pop: the tune, engine condition, exhaust air leaks, muffler outlet size, ambient temperature, and valve lash. All Taco Moto tunes already include a specifically determined amount of added fuel on the decel circuit to reduce pop — but this can only go so far before the net effect turns negative. It's balanced against all the other variables.

In engineering, there's no free lunch. When you move the needle of performance and engine cooling away from the stock configuration, some decel noise is part of that trade-off.

05 — Ways to Reduce the Pop
Quiet Insert
Use the Insert If Your Muffler Has One

If your muffler came with a quiet insert, use it. This reduces the end tip diameter and dampens the air reversion happening at the outlet. The effect is especially noticeable on the Pro Moto Billet end cap with the Ultra Silent insert.

Muffler Selection
Muffler Choice Has a Big Impact
  • Loudest: Pro Circuit, FMF 4.1 — minimal internal baffling
  • Quietest: OEM muffler + Pro Moto Billet end cap + Ultra Silent insert, FMF Q4
Pro Circuit
Very Loud
FMF 4.1
Very Loud
PMB Open End Cap
Moderate
FMF Q4
Quiet
PMB + Ultra Silent
Quietest

Video Discussion

Harley-focused but the mechanical explanation applies directly to single-cylinder four-strokes

Watch on YouTube ↗
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